UK-based group · US facility coming 2027 · Food-grade rPET

Closing the loop on
food-grade plastic

RePET Group is a UK-based recycled plastics company developing a food-grade rPET pellet facility in SE Texas, USA. We convert post-consumer PET bottle flake into food-contact certified rPET pellets — supplying the recycled-content commitments of the world's largest beverage brands.

Our process
123M
lbs/year capacity
2027
Commissioning
FDA+EFSA
Target certs
~123M lbs/yr
Annual production capacity
FDA + EFSA
Target food-contact certifications
Food-grade
Highest-value rPET grade — bottle to bottle
2027
Commissioning target
Vision & Mission

To convert hot-washed PET bottle flake into food-contact approved rPET — closing the loop in the circular economy

US and EU brand owners face legally binding recycled-content mandates they cannot meet with current domestic supply. Food-grade rPET — the only grade accepted for beverage packaging — is structurally short. RePET Group is developing the SE Texas facility to close that gap, targeting dual FDA and EFSA certification on commissioning.

Flake-first design

We start where others finish

We source pre-washed, pre-sorted PET bottle flake from qualified global suppliers — not baled post-consumer bottles. No hot-wash line. No sorting front-end. Consistent, controlled input from day one.

This eliminates the largest source of variability in rPET production, reduces our capital footprint, and frees us from the domestic collection constraints that limit every competitor.

Certified output

Every pellet. Every batch. Certified.

Every pellet leaving our facility meets FDA Letter of Non-Objection requirements and EFSA Regulation (EU) 2022/1616 — dual certification unlocking food-contact use in US and EU markets simultaneously.

Leading-edge twin-screw extrusion with SSP decontamination achieving >99.9% volatile removal. Batch-level Certificate of Analysis dispatched with every order.

What is rPET?

Recycled PET.
Circular by design.

rPET (recycled polyethylene terephthalate) is PET plastic that has been recovered from post-consumer products — primarily bottles — and reprocessed into new food-grade material. When properly decontaminated through SSP technology, rPET meets the same safety and quality standards as virgin PET, enabling true bottle-to-bottle circularity.

Available products

Three output grades.
One circular purpose.

Grade 01 — Intermediate

Upcycled PET Flake

Post-consumer PET bottle flake that has been sorted, NIR-processed, metal-detected and quality-certified. Available to rPET converters requiring a clean, consistent intermediate input.

FormPre-washed flake
PVC< 25 ppm
ColourClear / light blue
Grade 02 — Amorphous

rPET Amorphous Pellet

Decontaminated pellets produced from melt-phase extrusion. Suitable for non-food packaging applications and thermoforming. Pelletised and quality-tested to documented specification.

FormPellet (amorphous)
IV≥ 0.72 dl/g
CoAEvery batch
Strategic partnerships

Working with industry leaders

Building relationships with global brand owners, suppliers, and technology partners

Coming Soon
Coming Soon
Coming Soon
Coming Soon
Coming Soon
Coming Soon
Our Process

From flake to food-grade pellet

01

Flake intake & QC

Qualified flake from approved global suppliers. Every delivery tested against our full incoming specification.

02

NIR optical sorting

Near-infrared optical sorting removes residual PVC, CPET and off-colour material — the final check before extrusion.

03

Extrusion & filtration

Twin-screw extrusion with vacuum devolatilisation and high-efficiency 50 μm melt filtration for maximum purity.

04

SSP decontamination

Solid State Polycondensation rebuilds IV to ≥ 0.76 dl/g and achieves >99.9% volatile removal — the step that earns FDA LNO.

05

QA & dispatch

In-line viscometer, FTIR and GC-MS. Batch CoA with every shipment.

Circular economy

Closing the loop on plastic waste

Our facility sits at the heart of the circular economy — transforming waste into valuable resources

RePET Group Post-Consumer PET Bottles Sorting & Washing PET Bottle Flake Food-Grade rPET Pellets New Bottle Production Consumer Use
100%
Recyclable
Times recyclable
-79%
CO₂ vs virgin PET
For Customers

Three relationships. One purpose.

Brand Owners

Long-term supply of FDA and EFSA-certified food-grade rPET

Meet your mandated recycled-content targets on time and at scale with our certified supply.

Your Brand Recycled Content Request RePET Group FDA+EFSA Certified Deliver Food-Grade rPET Pellets ✓ Dual certification ✓ Consistent quality ✓ Reliable supply

What you get:

  • FDA Letter of Non-Objection compliance
  • EFSA Regulation (EU) 2022/1616 certification
  • Batch Certificate of Analysis with every order
  • ~123M lbs/year production capacity

Flake Suppliers

Global supply base with long-term partnerships

Quality-led procurement with framework agreements for reliable, long-term partnerships.

Your Facility PET Flake Supply Ship RePET Group Processing Facility Convert Food-Grade Certified rPET ✓ Long-term contracts ✓ Quality-led pricing ✓ Reliable offtake

What we need:

  • Pre-washed, pre-sorted PET bottle flake
  • Clear or light blue color specification
  • PVC content < 25 ppm
  • Consistent quality and reliable delivery

About Us

Our vision and principles

Learn about our vision, mission and the principles that guide how we operate.

RePET Group Quality FDA+EFSA Scale 123M lbs/yr Partnership Long-term Circular By design

Our principles:

  • Flake-first sourcing for quality control
  • Dual FDA and EFSA certification target
  • Long-term partnership approach
  • Closing the loop on plastic waste
For Suppliers
Flake-first
We source pre-washed, pre-sorted flake globally — consistent input quality from day one, unconstrained by domestic collection rates
FDA + EFSA
Dual US and EU food-contact certification — our target on commissioning, accepted in both markets simultaneously
~123M lbs/yr
Annual production capacity at full utilisation — purpose-built scale to meet major brand owner supply requirements
Batch CoA
Certificate of Analysis with every shipment — IV, AA, colour, moisture and crystallinity documented on every batch
SE Texas
Deep-water port access via Houston Ship Channel — direct sea freight from global flake supply origins
25+ years
Leadership team with deep PET, rPET and Asia supply chain expertise built into the design of every process decision

Ready to work together?

Brand owner or flake supplier — we would like to hear from you.

Supplier enquiry